Bajaj Front Brake Master Cylinder Major Repair Kit 36DH4048 – Pulsar 180/220

Bajaj 36DH4048 Front Brake Master Cylinder Major Repair Kit

Maintain the front disc-brake hydraulic master cylinder on applicable Bajaj Pulsar models with the Bajaj part-number 36DH4048 major kit. Commonly searched for as a front brake master cylinder repair kit, brake pump repair kit or master cylinder rubber kit. This is a service/repair kit, not a complete master cylinder, lever, reservoir or brake caliper.

Critical buying check: the same motorcycle family may use master cylinders from different suppliers. Parts references identify 36DH4048 as a Brembo-make master cylinder major kit in certain Pulsar 180 catalogues, while the Endurance-make version uses a different part number. Match the installed brake master cylinder and vehicle-specific parts diagram before purchase.

Quick Product Check

Model and Fitment Reference

Important: 36DH4048 is not interchangeable with every Pulsar front master cylinder repair kit. For example, a Pulsar 180 (2017) parts reference separately lists 36DJ4031 for the Endurance-make major kit. Check master-cylinder make, vehicle generation, and exact parts catalogue.

When Might a Master Cylinder Need Inspection?

Symptoms such as spongy or inconsistent front brake lever feel, abnormal hydraulic pressure, fluid leakage near the master cylinder, or a lever that does not return normally can justify inspection. These symptoms do not prove the major kit is defective: brake fluid condition, trapped air, flexible hoses, banjo joints, caliper seals, brake pads, ABS equipment and other faults can also be involved. Have the complete brake system diagnosed before ordering parts.

What You Receive

Quantity: one 36DH4048 major master-cylinder kit per unit purchased. The exact seals, piston, springs, circlips, washers, grease and any other items inside the pack are not independently confirmed; do not assume a particular component is included unless shown on the packaging or confirmed with UTH before dispatch. Complete master cylinder assembly, brake lever, reservoir, hose, caliper and brake fluid are not advertised as supplied.

Before Ordering

1. Read the part number on the existing part, package, or vehicle-specific EPC where available.
2. Confirm the motorcycle year, variant and front brake master cylinder supplier (especially Brembo vs Endurance).
3. Do not purchase based only on the motorcycle being called Pulsar 150, 180, 220 or NS200.
4. Confirm the particular repair components you need are in the pack before ordering.
5. Check if the actual master-cylinder bore or housing is worn or damaged; a repair kit may not resolve that problem.
6. If unsure, share the model/year and clear photos of the brake master cylinder markings with UTH for verification.

Professional Installation and Brake Safety

This is a safety-critical hydraulic brake component. Installation, seal handling, correct brake-fluid selection, system bleeding, leak inspection and functional checks should be performed by a qualified motorcycle technician following the relevant Bajaj service instructions. Do not ride the motorcycle if the front brake is leaking, binding or has an abnormal lever feel. Use the brake-fluid grade specified for your particular motorcycle; never mix incompatible fluids. After servicing, check for leaks and proper braking before road use.

Frequently Asked Questions

Is this the complete front brake master cylinder?

No. This is the major repair kit; it is not the complete master cylinder assembly.

Does 36DH4048 fit the Pulsar 180?

The part appears in Pulsar 180 model-year 2017 and 2020 front master cylinder references. Confirm the actual master cylinder supplier before purchasing.

Is it for Brembo or Endurance?

In the checked Pulsar 180 2017 reference, 36DH4048 is identified with Brembo make; 36DJ4031 is listed separately for Endurance make.

Will it fit my Pulsar 150 BS4?

Some sellers cross-reference Pulsar 150 BS4, but the exact vehicle and fitted master cylinder must be checked.

Will it fit Pulsar 220?

The part appears in model-specific Pulsar 220 2017 references and a 2023 parts-seller catalogue. Confirm the fitted cylinder.

Does it fit all NS200 variants?

No such universal fitment has been established. Verify your specific front brake master cylinder first.

Does the kit include the piston and all seals?

Exact kit contents are not verified for the physical stock. Ask UTH to confirm the components shown in the actual pack.

Does this include brake fluid?

Brake fluid is not advertised as included.

Can the kit fix a spongy front brake?

Not necessarily. Air in the system, hoses, calipers, fluid condition and other issues can cause the same symptom. Diagnosis is required.

Can I install it myself?

Brake hydraulic work is safety-critical; qualified technician installation and appropriate bleeding/checks are recommended.

Is this an ABS repair kit?

No. It is a master-cylinder major kit, not an ABS module or ABS hydraulic unit repair kit.

How do I confirm the right part?

Compare the exact number 36DH4048 and your fitted master cylinder to the vehicle-specific Bajaj catalogue; contact UTH with photographs if uncertain.

Search and Identification Terms

Bajaj 36DH4048, 36DH 4048, Bajaj front master cylinder major kit, Pulsar front brake pump repair kit, Pulsar brake master cylinder rubber kit, Brembo master cylinder service kit, Pulsar 180 master cylinder kit, Pulsar 220 brake master cylinder kit, Pulsar 150 BS4 master cylinder repair kit.